StarProcess is a fully digital software that allows you to monitor the axes and spindles of your choice, controlled by the CNC. When parts change, simply reassign the axes to monitor via the interface – without rewiring. This flexibility ensures your investment adapts to a wide range of parts.
With its advanced statistical algorithms, the system automatically detects tool breakage, deviations, and
anomalies. All dynamic limits are calculated based on the actual behavior of the process. No more complex and uncertain adjustments: alerts are reliable and and false positive reduced to the minimum.
Unique on the market
REMAP (patented pending) recalculates all limits and wear indicators automatically, without losing your statistical data. The graphical view of wear and limits updates in real time after every modification
Extended versatility
Designed for CNC machining, StarProcess extends to other industrial processes with the appropriate acquisition hardware. Wherever stability and precision matter.
KEY STRENGTHS:
Simplicity of use
Automatic limit correction with a quick dialog: the operator just presses a button when a limit hits. Part/Tool OK or KO => No expertise required.
Process-driven limits
Each point of the load curve is treated as an independent statistic, adapted to its effort zone. No arbitrary margin coefficients: limits follow the actual variability of the process
REMAP (patent pending)
Retro-analyze historical data and instantly recompute monitoring and detection limits and wear indicators with zero data loss; competitors require costly re learning. All visualizations are updated instantly
Advanced Wear Analysis (AWA)
Visualize wear evolution piece after piece and define limits directly on the chart. A unique solution on the market
WYSIWYG visualization
Every change instantly updates all graphs and dashboards; what you set is exactly what you get.
ROI
reduce scrap, improve quality, and decrease operator workload.
Swiss precision and innovation in monitoring
Swiss precision and innovation in monitoring
© 2025 StarProcess
Thailand: kwanmuang.t@wearemachine.co.th
Worldwide: info@starprocess.ch www.starprocess.ch
- +66 081-377-6705
- +41 77-202-5079
KEY FEATURES:
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Simple use for operators
★ Automatic corrections via dialog — limit corrections done without requiring technical expertise
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Precise Process Control
Up to 8 automated checks, 6 of them individually adjustable, based on
varied statistical strategies:★ Break: Fast detection of sudden anomalies.
★ Power: Monitor stability via relative average power (% vs. a reference).
★ Wear: Anticipate tool end-of-life.
★ Monitoring time: Built-in to validate detections -
TrueLoad — Reliable cutting load measurement
★ Idle-power cancellation across the full curve (automatic zero baseline).
★ Wear computed from pure cutting power.
★ Spindle-to-spindle compensation for multi-spindle machines -
Advanced Wear Analysis (AWA)
★ Graphical representationof wear via curves (wearl evel and degradation speed).
★ End-of-life alerts and a fallback mode for unstable signal.
★ Two calculation modes for optimized analysis -
StatPilot
★ A batch control strategy and limit strategy to best adapt to your production.
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Wear Cockpit
Compact view giving an at-a-glance batch status
★ Part produced, production limits (min–max),
★ Statistical limits calculated with confidence intervals
★ Current Alarm levels
All key metrics summarized for fast reading -
Curve storage organization
★ Each tool tracked individually with detailed statistics — avoiding the “data-junk” storage of other software
and enabling comparisons.
★ Compare current batch ↔ reference batch in 1 click -
Auxiliary motors and high frequency motors
★ Additional hardware allows monitoring of auxiliary and high-frequency motors (NSK or equivalent)
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Competitive advantages
★ Precise detection, robust control based on statistical data.
★ Optimization without re-learning, Clear visualization of results after every change.
★ Very competitive price — smart design, lean structure, standardized components.
Fast ROI — reduced scrap, improved quality, operators can supervise more machines simultaneously
Swiss precision and innovation in monitoring
© 2025 StarProcess
Thailand: kwanmuang.t@wearemachine.co.th
Worldwide: info@starprocess.ch www.starprocess.ch
- +66 081-377-6705
- +41 77-202-5079
Delivering Swiss precision and cutting-edge innovation for advanced CNC monitoring.
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Contact
+41 77 202 50 79
info@starprocess.ch
2740 Moutier - Switzerland
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